80TPH Asphalt Mixing Plant for road construction machinery
Features of ZOOMLINE mobile asphalt mixing plant:
1. Modular design, super convenient fast move, installation
2. Screening, hot aggregate storage, weighing and etc. are all in a folding frame, implementation of the main building "a car haul"
3. Transport vehicles are less, base of installation without special treatment
4. Compact design, covering area is less
5. Accurate screening, weighing, forced mixing, finished product of high quality
6. International first-class control system, with functions of remote fault detection and maintenance
7. Each integration trailer are designed with "distributed" power distribution cabinet, all the connecting cable are connected before delivery, more convenient and safe.
Technical parameter of ZAP-M80 80t/h asphalt mixing plant
| ZAP-M80 Asphalt batch plant |
| Rated capacity | 80T/H | Standard condition |
| Total power | 270kw | Standard configuration |
| Cold aggregate bins | 4 | |
| Rated drying capacity | 80T/H | 5% moisture |
| Mixing cycle | 45S | |
| Mixer capacity | 1000kg | |
| vibration screen | Vibrator forced vibrating screen | Four- deck screen |
| Fuel consumption | ≤6.5kg/t finished product | |
| Fuel type | Heavy/ Light oil | Coal burner is optional |
| Control mode | Manual/ Automatic | |
| Finished product temperature | 140-180°C | |
| Aggregate weighting precision | ±0.5% | Dynamic |
| Mineral weighting precision | ±0.5% | Dynamic |
| Bitumen weighting precision | ±0.3% | Dynamic |
| Dust control way | Bag house dust collector | water dust collector is optional |
| Exhaust emission concentration | ≤30mg/Nm3 | |
| Finished product bin | Bottom placed/side placed | Optional |
Main components of ZOOMLINE mobile asphalt mixing plant:
Cold Feed System---Mobile Type
Drying Drum---Mobile Type
Hot Elevator---Mobile Type
Mixing Tower---Mobile Type
Dust Collecting System---Mobile Type
Filler Supplying System---Mobile Type
Control Room (Mobile chassis is an optional)
Bitumen Heating and Supply System (Mobile chassis is optional)
Fuel oil Supplying System (Mobile chassis is optional)
Cold Aggregate Feeding System
The belt feeder adopts frequency conversion speed regulation, wide speed regulation range and high work efficiency.
Each discharge port has a material shortage alarm device, and if there is no material or arching, it will alarm automatically.
There is a vibrator on the sand bin to ensure normal operation.
A screen is placed on the top of the cold aggregate hopper to avoid large material input.
The conveyor belt adopts a jointless round belt, which runs smoothly and has a long service life.
There is a simple screen to avoid large material input in the input port of the feeding belt conveyor, ,which can improve thermal efficiency, and ensure the working reliability of the drying drum, hot aggregate elevator and vibrating screen.
Legs with support base to ensure adequate stability.
Drying System
Optimized the blade geometry of the dryer to make the drying and heating process extremely efficient, reduce energy consumption, and increase the heating efficiency by 30% compared with the conventional design; due to the high heating efficiency, the surface temperature of the drum is relatively low, so the cooling after operation the time is greatly shortened.
Completely insulated and composite aggregate drying drum. The support roller is driven by the friction of the polymer by the motor and the gear unit.
Adopt the famous brand Honeywell temperature intelligent control system.
Using Italian brand high combustion efficiency burners to ensure low exhaust emissions (such as carbon dioxide, low NO1 & NO2, sulfur dioxide).
Diesel, heavy oil, natural gas, coal or multi-fuel burners.
Using international standard parts, the maintenance cost is low.
Integrated highly efficient burner on one mobile chassis.
Mixing Tower
Integrated vibrating screen and thermal storage, weighing and blender in a mobile chassis for easy transport and installation.
Improve vibration and amplitude to optimize the impact on the available screen.The optimum combination of vibration direction and screen box inclination ensures screen ratio and screen efficiency.
Use the well-known brand TOLEDO weigh sensor to ensure accurate weighing and ensure the quality of asphalt mixture.
The mixer is a three-dimensional hybrid design with an array of long arms, short shaft diameters and bidirectional mixing blades.
The discharge process has been completely redesigned with minimal discharge time.
The distance between the blade and the bottom of the mixer is also limited to the optimum minimum.
Bitumen is sprayed from multi-points evenly over aggregate by one pressurized bitumen pump to achieve full coverage and high mixing efficiency.
Legs with support base to ensure adequate stability.
Dust Collecting System
Gravity type primary dust collector collects finer dust and saves consumption.
The discharge of the secondary dust collector in the baghouse is less than 20mg/Nm3, which is environmentally friendly.
Using the US Dopont NOMEX filter bags, it is resistant to high temperature and has a long service life. The filter bag can be replaced easily and without special tools.
Intelligent temperature control system, when the dust temperature is higher than the set value, the cold air valve turns on the cooling automatically to avoid the filter bag being damaged by high temperature.
Using high-pressure pulse cleaning technology, it is beneficial to reduce bag wear, prolong service life and improve dust removal performance.
Mobile chassis as optional according to project solution.
Bitumen tank
ZOOMLINE bitumen tanks can be used alone or matched with asphalt mixing plant. 3 types of bitumen tanks we can supply: hot oil heating bitumen tank; electric heating bitumen tank; directly heating bitumen tank.
1. Hot oil heating bitumen tanks is very common used during the production of asphalt plant. The bitumen tank should be equipped with thermal oil furnace. Several bitumen tanks can work together which one thermal oil furnace.
2. Electric heating bitumen tank is heated by the electrical heated tube. The structure is compact, easy installation and transportation, easy operation, high level of automation and no pollution. This kind of bitumen tank is widely used in some countries.
3. Container type directly heating bitumen tank. Compared with ordinary directly heating bitumen tank, this type bitumen tank is addressing the issue of high temperature of some parts and bitumen aging. Container type directly heating bitumen tank has the features of high thermal efficiency and container ship design which is very easy to install and transport. This type bitumen tank has the self-contained heating function and doesn’t need the additional thermal oil furnace.
Portable bitumen mixing plant installation site:
Company Description:
Henan ZOOMLINE Machinery CO., Ltd is based in Nanyang Longsheng Industrial Park of Henan, ZOOMLINE Machinery is a professional manufacturer of asphalt mixing plant,coal burner,oil burner,gas burner and support equipments that draws on years' experiences and technology developments.
Our service
1. Strong after-sales service team
We have a professional after-sales service team with advanced technology wich can provide you timely and reliable guarantee for all the after-sales service.
Transport----Basic site handle----Equipment installation-----Equipment debugging----Staff training---Technical support----Spare parts supply
Provide tracking service to your equipment.
2. Perfect accessories gallery
Machinery accessories gallery: kind of standard components, bears, reducer, motor, convey belt, axle and other machined part.
Electrical accessories gallery
3. Rapid response
We have kinds of communicate method, we can handle your problem the first and give you feedback within 24 hours no matter which method you choose.
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